Miller™ Tungsten Carbide Rolls

Miller™ Tungsten Carbide Rolls2019-10-31T08:17:53+00:00

Project Description

Description

Tungsten carbide rolls is also well known as tungsten carbide cold roll, which is mainly used to produce smooth wire or ribbe wire for the construction reinforcement field.

Benefit from the application of the most modern production methods and the use of the high quality materials, as well as our most experienced employees who manufacture the tungsten carbide rolls, Miller defines a new standard in wire reduction. and increased wire quality through improved surface finishing and rib geometry.

Benefits of using tungsten carbide rolls:

  • Tungsten carbide rolls can last up to 50 times longer than conventional, hardened tool steel rolls
  • Guaranteed product performance, save more time and work efficiently
  • Solves excess wear problems on any roll section of the mill
  • Fewer changeovers, due to excessive wear on hardened tool steel rolls
  • Holds tighter tolerances on tube and pipe
  • Tungsten carbide rolls should be considered, when high footage/tonnage is required from any one particular size
  • Eliminates pick-up to give tube and pipe a better surface finish
  • Rolls can be solid carbide on smaller mills or carbide-inserted for larger rolls
  • Miller’s design expertise can assist in cost justification
  • Drag finished roll surface for the best wire quality
  • Grinding of all profiles and markings
  • Optimum chemical composition and physical properties of carbides
RO/RT/CA TYPE

RO/RT/CA TYPE 

FO rolls

 FO TYPE

carbide rolls

 FO TYPE

Specification

NameTungsten carbide wire rolls
Other NamesTungsten carbide wire mesh rolls
MaterialTungsten carbide, hard metal, hard alloy,tungsten steel
Miller GradeMCR20/MCR30/MCR40/MCR45/MCR50/MCR60
CompositionTungsten carbide – TC: 80-92%, Binder – Ni+Co+Cr: 8-20%
Density14.0-1.4.8g/cm3
HardnessHRA87-92
Features,AdvantagesWear resistant, corrosion resistant, impact resistant
Size RangesOutter Dia:800mm, Inner Dia≤700mm, Thickness≤400mm
Roll TypesFO,RO,RT,CA,PR
BrandMiller™
Applications(Hot Roll)Aluminium and copper wire rod reduction rollers
Applications(Cold Roll )Sizing, Forming reducing and profiling rolls are made of tungsten carbide or steel and are used to produce smooth or ribbed wire for the construction reinforcement  field.
carbide rolls

Application of tungsten carbide wire rolls-SIZING, FORMING, REDUCING AND PROFILING ROLLS

Sizing, Forming reducing and profiling rolls are made of tungsten carbide or steel and are used to produce smooth or ribbed wire for the construction reinforcement  field.

PROFILING ROLLS

Tungsten carbide rolls for with ribs (or indentation) to follow different market standards.

ROLL HOLDERS

Roll holders are made of steel and hold sizing, forming, reducing and profiling rolls.

DESCALING ROLLS

Descaling rolls are made of tungsten carbide or steel and are used for the mechanical descaling of entry rod in reduction mills.

TUNGSTEN CARBIDE INSERTS FOR MECHANICAL DESCALING

Integral tungsten carbide inserts for the mechanical descaling of entry rod in reduction mills.

STRESS RELIEVING ROLLS

Stress relieving rolls are made of tungsten carbide to improve the mechanical characteristics of the cold rolled wire.

FLATTENING ROLLS

These are made of tungsten carbide and are used for metal strips for electrical contacts.

TUNGSTEN CARBIDE ROLLS FOR STRIPS

Tungsten carbide rolls for strips to be  used in the first roughing stands which use wire rod.

ROUGHING ROLLS

Roughing rolls are made of tungsten carbide.

MOTORIZED ROLLS FOR WIRE PULLING

Different solution of motorized rolls for wire pulling, recommended for critical wire passages.

ROLLS FOR HOT ROLLING

Rolls made of steel or tungsten carbide insert for hot rolling of copper or aluminium wire rod.

 

tube rolls

Other Applications

In addition to the rolls for Welded Tube, Miller is able to produce any type of rolls according to customer specifications.  

Some example are: 

Rolls for Car Rims

Steel rolls used to produce car/industrial vehicle rims.

Straightening Rolls 

These rolls are used to straighten tubes and, according to the dimensions of the tube to be produced, can be made of steel or tungsten carbide.

Rolls for Open Profiles

Are made to produce special profiles for various uses such as shelves, sliding guides and decorative applications.

 

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